ByStar Fiber 3015
Flagship fiber sheet cutter with Beam Shaping cutting head, automatic nozzle changer and closed-gas cabin.
3–12 kW · 3000 × 1500 mm · 180 m/min head
ByStar Fiber cutting systems with Beam Shaping cutting head, ByCockpit OEE telemetry and documented parameter windows across mild steel, stainless and aluminum.
Unattended 2nd and 3rd shift production built on Swiss automation — nest pallets, sorting robots and press-brake handoffs closed on a single control fabric.
Xpert Pro press brakes with ByVision Bending and Laser Angle Measurement close the loop from nest program to finished bracket — same CAM model, same operator console.
Every Bystronic machine ships with a burn-in test report, an ISO 9013-indexed cut sample (or a bend-angle calibration certificate for press brakes), and access to the ByCockpit fleet dashboard.
Flagship fiber sheet cutter with Beam Shaping cutting head, automatic nozzle changer and closed-gas cabin.
3–12 kW · 3000 × 1500 mm · 180 m/min head
High-power fiber for 30 mm mild steel, 25 mm stainless at N2 — validated edge quality for heavy plate.
12–20 kW · 6000 × 2000 mm · N2 high-pressure
Mid-range fiber cutter with documented cut recipes — a productive entry platform for growing sheet-metal job shops.
3–8 kW · 3000 × 1500 mm · Compact footprint
Fiber tube and profile cutter, 6–12 m bar lengths, auto-loading and torch-ready sweeping cuts for structural steel.
3–6 kW · Ø 12–254 mm · Auto Loading
100–1000 ton CNC press brakes with ByVision Bending, 6-axis back-gauge, Laser Angle Measurement and sectional tooling.
100–1000 Ton · Laser Angle · 6-Axis
40-ton entry press brake for short runs and prototyping — ByVision Bending offline programming included.
40 Ton · 1250 mm · Compact Workshop
Automated sheet loading and part unloading — scalable from 1 to 3 machine cells, integrated with nesting jobs.
Load · Unload · Nest-Aware
Multi-pallet material storage tower — up to 48 nest pallets, same-footprint density for unattended night shifts.
Up to 48 Pallets · Unattended Shifts
Fleet-wide OEE telemetry, energy tracking and CAM workflow — ByVision Cutting + Bending close the CAD-to-shop-floor loop.
OEE · Telemetry · ByVision CAMThese are not brochure adjectives — they are the validation gates on each unit before it ships from Niederönz, Gotha or Hoffman Estates.
ByTrans + ByTower + ByCell close the loop from nesting sheet to sorted part, documented on a single control platform. Scale from 1 cell to 3-shift lights-out lines.
Every ByStar Fiber and ByCut Smart source is characterized on an ISO 11146 bench before factory handover. BPP and long-term drift records travel with the machine.
Xpert Pro + ByVision Bending share the same CAM model as ByStar cutting. Expected lead-time compression of 28–42% on sheet-metal brackets has been observed at customer reference sites.
Live laser source temperature, axis telemetry, assist-gas consumption and OEE per shift. Bystronic engineers share dashboard access for root-cause work — not a black box.
Certified engineers across North America, EU, China, APAC. Parts hubs in Niederönz (CH), Gotha (DE), Hoffman Estates (IL), Shenzhen (CN). 4-hour remote target, 24-hour critical parts SLA.
Independent auction data places used ByStar Fiber systems at 38–55% of list price at 5 years — reflecting in-place service and documented PM history, not specification marketing.
Ninety seconds from a Swiss reference site: ByTrans Modular brings a nesting sheet to a 10 kW ByStar Fiber, the cut nest flows to a ByCell sorting robot, and the brackets land on an Xpert Pro press brake queue — all scheduled through the ByVision software layer.
Footage anonymized at customer request. Part geometries are representative, not customer IP.
Bystronic applications engineers have built and validated process recipes with customers across the demanding end of metal fabrication.
Mixed-material nesting on a single ByStar Fiber, ByVision-driven cut-bend handoff, typical material-utilization gains in the 8–14% band.
Hot-stamped boron cutting, battery tray laser welding partner integration, PPAP capability studies (Cpk > 1.67).
Heavy plate 20–30 mm fiber cutting, ByTube structural steel, chassis brackets via Xpert Pro bending with repeatable angle data.
Facade panels, elevator components, HVAC ducting — ByStar + ByTower for 3-shift production without operator dwell.
Large-format 6 m × 2 m plate cutting, ByTube for structural sections, documented heat-affected-zone data on safety-critical parts.
Switchgear cabinets, solar mounting rails, wind-tower flanges — Bystronic customers report repeatable-bend yields within documented tolerance bands.
Surgical-grade stainless, cleanroom cart fabrication — Beam Shaping head delivers burr-controlled edges reducing secondary finishing steps.
Part-program reuse across sites via ByVision + ByCockpit; unified operator interface across multi-plant North-America / EU networks.
Representative ranges from anonymized customer benchmarks, documented during applications-lab qualification and 12-month field audits. Individual results vary by material mix, nesting discipline and shift structure.
Replaced two 4 kW CO2 cutters with a single 12 kW ByStar Fiber + ByTrans Modular — throughput rose 28% at equivalent operator headcount, and assist-gas cost dropped 41% over a 180-day window.
ByVision Bending closed-loop with ByStar cutting cut drawing-to-first-article lead time by 34%. Re-CAD iterations for bend allowance effectively eliminated on parametric parts.
ByStar Fiber 8 kW paired with ByTower achieves a reference rate of 1,850 validated parts per unattended 8-hour night shift at 94% first-pass yield across 18 SKUs.
Bystronic fiber laser architectures convert 30–42% of wall-plug energy into cutting power — approximately 3× CO2 counterparts — measured under ISO 50001-aligned energy audits. Combined with regenerative braking on gantries, LED cabin lighting, closed-loop chillers and ByCockpit energy telemetry, ByStar Fiber systems have posted documented kWh-per-cut reductions in third-party audits at customer sites in 2023–2025.
Edge-class measurement protocol and a 140-sheet run comparison of Beam Shaping against a reference fiber profile on ASTM A36 plate.
Commissioning checklist, nesting discipline and telemetry-driven failure modes that turn a supervised cell into an unattended night shift.
How an Iberian job shop collapsed drawing-to-first-article iterations for a 23-SKU bracket program using ByVision's bend-allowance engine.
Send a drawing and a sample sheet. We return an ISO-9013-indexed cut sample, a parameter sheet, a throughput projection for your shift pattern and a cut-to-bend timeline projection for Xpert Pro pairing — typically within two weeks.
